PCB Fabrication

PCB guide

One layer or two? What soldermask actually does, and why HASL matters. This explains every option on the order page so you know what you're choosing.

Soldermask colours

Green
Red
Black
White
Yellow
Clear Varnish

Every colour costs the same.

1 layer or 2?

A 1-layer board has copper on one side only. It's cheaper and fine for simple circuits — power supplies, LED drivers, basic sensor boards — but every track has to be routed without crossing another, which gets hard fast. A 2-layer board has copper on both sides connected by plated holes, so tracks can cross by hopping to the other side, and the spare copper usually becomes a ground plane that reduces noise. If you're using a microcontroller, or anything with more than a handful of components, choose 2 layers. The price difference is small next to the time you'll lose fighting a 1-layer routing job.

1 layer
2.4 EGP / cm²
2 layers
3.1 EGP / cm²

Soldermask — what it does

Soldermask is the coloured lacquer covering the board, with openings only where components solder. It stops solder bridging between adjacent pads, protects the copper from oxidising, and is what makes a board look finished rather than home-made. You can skip it to save money, but bare copper tarnishes within weeks and hand-soldering fine-pitch parts becomes much harder. We recommend it on anything you intend to keep. All six colours cost the same — green is the most common because it gives the best contrast for inspection, black looks the most striking, and white is easiest to read silkscreen on.

1-layer board
+50 EGP
2-layer board
+100 EGP

HASL surface finish

Exposed copper pads have to be coated or they oxidise and stop taking solder. HASL — Hot Air Solder Levelling — dips the board in molten solder and blows the excess off with hot air, leaving a bright tin layer. It's the most durable finish for hand assembly, stays solderable for years, and is very forgiving if you're learning. It's included on every board we make, so there's nothing to choose. Its one limitation is a slightly uneven surface, which matters only for very fine-pitch parts below roughly 0.4 mm — uncommon in the work we see.

Every board
+50 EGP

Board size and price

Price is driven by area, so shrinking a board is the most effective way to cut cost — halving both dimensions quarters the area. Keep at least 5 mm between your outermost components and the board edge, and remember mounting holes need clearance for a screw head. If you upload Gerbers we read the outline automatically from the Edge.Cuts or profile layer; if that layer is missing, or you're pricing a job you haven't designed yet, type the size in manually instead.

Minimum
5 × 5 mm
Maximum
300 × 300 mm

Why order more than one

Most of the cost of a small run is setup, not material, which is why the per-board price drops sharply with quantity — 25% off at a hundred boards. Beyond the discount, a spare board is worth having: if you lift a pad while soldering or a design fault only shows up under power, a second copy saves you days of waiting. For a first prototype, five is usually the sensible minimum.

10–49
−10%
50–99
−15%
100+
−25%

Exporting your Gerbers

Export the complete set, not a selection. We need the copper layers, soldermask, silkscreen, the board outline and the drill file — leaving out the soldermask or silkscreen means the preview can't show you an accurate board. In KiCad use Plot then Generate Drill Files; in EasyEDA, Fabrication Output; in Altium, Fabrication Outputs then Gerber Files plus NC Drill. Send the whole folder, either zipped or as loose files. We accept both, and if you send loose files we bundle them for you.

What we don't include

The price covers the bare board only — no components, and no assembly. If you need boards populated, send us your bill of materials on WhatsApp and we'll quote that separately. We also don't currently make boards with more than two layers, flexible boards, or boards on aluminium; contact us and we'll tell you honestly whether we can help or point you elsewhere.

Manufacturing rules

What we can make

Set these as the design rules in your CAD tool before you start routing and your board will etch cleanly first time. We check your files against these limits automatically when you upload them.

Our holes are not plated — route accordingly

A drilled hole does not carry a signal from one side of the board to the other. On a two-layer board the top and bottom copper are two separate sheets until something physically joins them, so every component has to be reached on the side it is soldered on.

  • 01Route to each part on the layer it will be soldered on.
  • 02To change layer, run the track out to a via you placed for the purpose — never through a component's own pad.
  • 03A seated component covers its own top pad, so that pad can never be soldered from above.
  • 04We solder every via by hand before the board ships — you do not have to.
WILL NOT WORKbare holethe hole is not plated —top copper never reaches the bottomand the part now covers the top pad,so it cannot be soldered eitherDO THIS INSTEADviaroute on the side the part is soldered,then cross at a via you placedwe solder every via by hand before it ships

Layer count

1, 2

Copper on one side, or on both. More than two layers is outside what we fabricate.

1 layer2 layers1 or 2 copper layers

Material

FR-4 · 1.6 mm

Glass-reinforced FR-4 at 1.6 mm, the standard thickness almost every connector and enclosure is designed around. We do not use FR-2 — it is a weaker board that delaminates under rework.

copperFR-4 corecopper1.6 mmFR-4 · 1.6 mm

Maximum size

300 × 300 mm

Up to 300 mm on either side, and down to 5 mm. Larger than that, talk to us and we will quote it by hand.

300 mm300 mmmaximum on either side

Surface finish

HASL

Hot air levelled solder on every board, included in the price. It keeps the copper from oxidising and makes the pads take solder cleanly.

Minimum drill

0.6 mm

The smallest finished hole we can put through the board. Anything below 0.6 mm we cannot drill reliably — check the footprint of your smallest through-hole part before you order.

0.6 mmsmallest finished hole

Minimum via

0.6 mm hole · 1.2 mm outer

A via needs a 0.6 mm hole with copper around it out to 1.2 mm. That ring is what we solder to when we link the two sides, so it is not somewhere to save space.

0.6 mm1.2 mm outer

Hole to hole

0.6 mm

Between two holes on different nets.

0.6 mmdifferent nets

Via to via

0.6 mm

Between two vias on the same net.

0.6 mmsame net

Pad to pad, between parts

0.4 mm

Between pads on two DIFFERENT components. Inside one component's own footprint the gap is often tighter than this, and that is fine — those dimensions come from the part's datasheet and we work to them. This rule is about how close you place two separate parts.

0.4 mmtwo separate parts

Via to track

0.6 mm

Between a via and any copper track.

0.6 mmvia to copper track

Pad to track

0.6 mm

Between a pad and any copper track.

0.6 mmpad to copper track

Track width · spacing

0.6 mm · 0.6 mm

Minimum 0.6 mm of copper width, and 0.6 mm of gap — track to track, track to polygon, or track to pad. We can etch that, but 1 mm is what we would actually recommend: it is far easier to hand-solder and far more forgiving if you ever need to rework a joint.

0.6 mm0.6 mmwidth · spacing1 mm recommended

Ready to order your board?

Upload your Gerbers, or just enter the size, and get the price straight away.

3D printing and PCB manufacturing in Egypt·طباعة ثلاثية الأبعاد وتصنيع PCB في مصر

Hawk 3D Vision is an Egyptian 3D printing and PCB fabrication workshop. Upload an STL file and we print it in PLA, PETG, ABS, TPU or carbon-fibre filament; upload your Gerber files and we fabricate single or double-sided FR4 boards with HASL tinning and a soldermask colour of your choice. Both are priced instantly in your browser before you order — no email thread, no waiting for a quote. 3D prints ship within a week; PCBs in 2–4 days. We deliver to all 27 governorates of Egypt, from Matrouh to Aswan — including Cairo, Giza, Alexandria, Mansoura, Tanta, Zagazig, Port Said, Asyut, Minya, Luxor, Aswan, Hurghada — with a flat courier fee that depends only on the governorate, and we take InstaPay, Vodafone Cash or cash on delivery. Printed parts are held to ±0.2 mm; boards are routed to 0.6 mm minimum trace, 0.6 mm spacing and 0.6 mm minimum drill. Open Sunday to Thursday, 12 PM – 8 PM.

هوك ثري دي فيجن ورشة مصرية للطباعة ثلاثية الأبعاد وتصنيع الدوائر المطبوعة (PCB). ارفع ملف STL لنطبعه لك بخامات PLA أو PETG أو ABS أو TPU أو ألياف الكربون، أو ارفع ملفات الجربر لتصنيع لوحات FR4 بوجه واحد أو وجهين مع تغطية القصدير HASL وسولدر ماسك باللون الذي تختاره. السعر يظهر فوراً داخل متصفحك قبل الطلب — بدون رسائل ولا انتظار لعرض سعر. الطباعة ثلاثية الأبعاد خلال أسبوع، واللوحات الإلكترونية خلال ٢–٤ أيام. نوصّل إلى جميع محافظات مصر الـ27، من مطروح إلى أسوان — وتشمل القاهرة، الجيزة، الإسكندرية، المنصورة، طنطا، الزقازيق، بورسعيد، أسيوط، المنيا، الأقصر، أسوان، الغردقة — برسوم توصيل ثابتة تعتمد على المحافظة فقط، وندعم الدفع عبر إنستاباي أو فودافون كاش أو عند الاستلام. دقة القطع المطبوعة ±0.2 مم، واللوحات تُنفَّذ بأقل عرض مسار 0.6 مم وتباعد 0.6 مم وأصغر تثقيب 0.6 مم. مواعيد العمل من الأحد إلى الخميس، ١٢ ظهراً – ٨ مساءً.

Cairo/القاهرة
New Cairo · Nasr City · Maadi · Heliopolis · Downtown Cairoالقاهرة الجديدة · مدينة نصر · المعادي · مصر الجديدة · وسط البلد
Giza/الجيزة
6th of October · Sheikh Zayed · Dokki · Mohandessinالسادس من أكتوبر · الشيخ زايد · الدقي · المهندسين
Al-Qalyubia/القليوبية
Shubra El Kheima · Banhaشبرا الخيمة · بنها
Alexandria/الإسكندرية
Smouha · Sidi Gaber · Miamiسموحة · سيدي جابر · ميامي
Dakahlia/الدقهلية
Mansoura · Mit Ghamrالمنصورة · ميت غمر
Gharbia/الغربية
Tanta · El Mahalla El Kubraطنطا · المحلة الكبرى
Sharqia/الشرقية
Zagazig · 10th of Ramadanالزقازيق · العاشر من رمضان
Beheira/البحيرة
Damanhourدمنهور
Monufia/المنوفية
Shibin El Komشبين الكوم
Kafr El Sheikh/كفر الشيخ
Kafr El Sheikhكفر الشيخ
Damietta/دمياط
Damietta · New Damiettaدمياط · دمياط الجديدة
Port Said/بورسعيد
Port Saidبورسعيد
Ismailia/الإسماعيلية
Ismailiaالإسماعيلية
Suez/السويس
Suezالسويس
Faiyum/الفيوم
Faiyumالفيوم
Beni Suef/بني سويف
Beni Suefبني سويف
Minya/المنيا
Minyaالمنيا
Asyut/أسيوط
Asyutأسيوط
Sohag/سوهاج
Sohagسوهاج
Qena/قنا
Qenaقنا
Luxor/الأقصر
Luxorالأقصر
Aswan/أسوان
Aswanأسوان
Red Sea/البحر الأحمر
Hurghada · El Gounaالغردقة · الجونة
Marsa Matrouh/مطروح
Marsa Matrouhمرسى مطروح